Product Description
Product Description
Company Profile
In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).
Through our CZPT brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors CZPT through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.
We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.
Certifications
Our Factory
Sample Room
Why choose us?
1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.
2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.
3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.
4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.
5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.
Packaging & Shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years
Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time? What is your terms of payment?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,balance before shipment.
Q: What is the exact MOQ or price for your product?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.
Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
If you have another question, please feel free to contact us.
Application: | Machinery, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Straight or Spiral Bevel Gear |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
Customization: |
Available
|
|
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Worm gear reducer gearbox
A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
Viscosity
A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution.
The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture.
The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range.
The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability.
The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.
Self-locking function
Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios.
The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable.
Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated.
The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing.
The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash.
Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
application
The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments.
Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction.
Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used.
In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications.
Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.
cost
The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment.
Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations.
Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed.
The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device.
There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
manufacturing
Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions.
editor by CX 2023-06-12
China supplier Small Gear Reduction Foot Mounted 1400 Rpm Gearbox Helical Gearbox combined worm gearbox
Product Description
Product Description
Product Description
-R Series Helical gearbox
Product Features:
1.High modular design.
2.Integrated casting housing,compact dimension,high loading support, stable transmitting and low noise level.
3.Perfect oil leakage preventing makes the good sealings and can be used in wide range of industry.
4.This series is special for pug mill.
5.High efficiency and save power.
6.Save cost and low maintenance.
Design Features:
1. Compact structure, modular design
2. Single-stage, two-stage and three-stage sizes
3. Can be combined with other types of gearboxes (Such as R Series, K Series, F Series, S Series, UDL Series)
Product Parameters
1 Stage
Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) |
BRX/BRXF38 | 20mm | 16mm | 0.18~1.1 | 1.62~4.43 | 20 |
BRX/BRXF58 | 20mm | 19mm | 0.18~5.5 | 1.3~5.5 | 70 |
BRX/BRXF68 | 25mm | 19mm | 0.18~7.5 | 1.4~6.07 | 135 |
BRX/BRXF78 | 30mm | 24mm | 1.1~11 | 1.42~8.00 | 215 |
BRX/BRXF88 | 40mm | 28mm | 3~22 | 1.39~8.65 | 400 |
BRX/BRXF98 | 50mm | 38mm | 5.5~30 | 1.42~8.23 | 600 |
BRX/BRXF108 | 60mm | 42mm | 7.5~45 | 1.44~6.63 | 830 |
BRX/BRXF128 | 75mm | 55mm | 7.5~90 | 1.51~6.2 | 1110 |
BRX/BRXF158 | 90mm | 70mm | 11~132 | 1.57~6.2 | 1680 |
2-3Stage
Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) |
BR/BRF18 | 20mm | – | 0.18~0.75 | 3.83~74.84 | 85 |
BR/BRF28 | 25mm | 16mm | 0.18~3 | 3.37~135.09 | 130 |
BR/BRF38 | 25mm | 16mm | 0.18~3 | 3.41~134.82 | 200 |
BR/BRF48 | 30mm | 19mm | 0.18~5.5 | 3.83~176.88 | 300 |
BR/BRF58 | 35mm | 19mm | 0.18~7.5 | 4.39~186.89 | 450 |
BR/BRF68 | 35mm | 19mm | 0.18~7.5 | 4.29~199.81 | 600 |
BR/BRF78 | 40mm | 24mm | 0.18~11 | 5.21~195.24 | 820 |
BR/BRF88 | 50mm | 28mm | 0.55~18.5 | 5.36~246.54 | 1550 |
BR/BRF98 | 60mm | 38mm | 0.55~30 | 4.49~289.6 | 3000 |
BR/BRF108 | 70mm | 42mm | 2.2~45 | 5.06~249.16 | 4300 |
BR/BRF138 | 90mm | 55mm | 5.5~55 | 5.51~222.6 | 8000 |
BR/BRF148 | 110mm | 55mm | 11~90 | 5.00~163.31 | 13000 |
BR/BRF168 | 120mm | 70mm | 11~160 | 8.77~229.71 | 18000 |
Materials Data Sheet
Housing material |
Grey Cast iron |
Housing hardness |
HBS163~255 |
Gear material |
20CrMnTi alloy steel |
Surface hardness of gears |
HRC58°~62 ° |
Gear core hardness |
HRC33~48 |
Input / Output shaft material |
40Cr alloy steel |
Input / Output shaft hardness |
HRC32~36 |
Machining precision of gears |
accurate grinding, 6~5 Grade |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat treatment |
tempering, cementiting, quenching, normalizing, etc. |
Efficiency |
94%~96% (depends on the transmission stage) |
Noise (MAX) |
60~68dB |
Temp. rise (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
Brand of oil seal |
NAK — ZheJiang or other brands requested |
Detailed Photos
Our process of production
Our product line
Company Profile
Company Profile
Bode was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q1: Are you trading company or manufacturer?
A: We are factory.
Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q5: What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂
Application: | Machinery, Marine, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
editor by CX 2023-06-06
China supplier Agricultural Machinery 1000 to 540 Right Angle Gear Tractor Pto Bevel Agriculture Gearbox for Snow Tillers Rotary Cultivator Repair brushless dc motor worm gearbox
Product Description
Product Description
Company Profile
In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).
Through our CZPT brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors CZPT through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.
We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.
Certifications
Our Factory
Sample Room
Why choose us?
1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.
2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.
3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.
4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.
5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.
Packaging & Shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years
Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time? What is your terms of payment?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,balance before shipment.
Q: What is the exact MOQ or price for your product?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.
Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
If you have another question, please feel free to contact us.
Application: | Machinery, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Straight or Spiral Bevel Gear |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
Customization: |
Available
|
|
---|
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by CX 2023-05-22
China supplier R107 Helical Gearbox with 1: 30 Ratio for Concrete Mixer worm gearbox design
Product Description
PROFESSIONAL MANUFACTURE
— SINCE 1995
R RF Series R107 helical gearbox with 1:30 ratio for concrete mixer
Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light
industry,environmental protection, paper making, printing, lifting transport, food industry and so on.
Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.
Product Description
It realized serialization and modularization with compact structure and wide range of transmission ratio.
The transmission efficiency reach up to 96%.
The gear processed by Carburizing, Nitriding & Grinding.
High efficiency, superior performance with less energy consumption.
High precision gear, steady transmission, low noise, large load capacity, long service life.
Support various of installation method.
Product Parameters
Size |
R 57 |
R 67 |
R 77 |
R 87 |
R 97 |
R 107 |
R 137 |
R 147 |
R 167 |
Structure |
R RF |
||||||||
Input power rating(kw) |
0.18-7.5KW |
0.18-7.5KW |
0.18-11KW |
0.55-22KW |
0.55-30KW |
2.2-45KW |
5.5-55KW |
11-90KW |
11-160KW |
Ratio |
4.39-186.89 |
4.29-199.81 |
5.21-195.24 |
5.36-246.54 |
4.49-289.74 |
5.06-249.16 |
5.15-222.60 |
5.00-163.31 |
10.24-229.71 |
Permissible torque N.m |
450 |
600 |
820 |
1550 |
3000 |
4300 |
8000 |
1300 |
18000 |
Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.
Detailed Photos
Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.
In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.
Packaging & Shipping
Application
Driven machines | |||
Waste water treatment | Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps | Dredgers | Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears |
Chemical industry | Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges | Metal working mills | plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills |
Metal working mills | Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives | Conveyors | Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears |
Frequency converters | Reciprocating compressors | ||
Cranes | Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes | Cooling towers | Cooling tower fans, blowers axial and radial |
Cane sugar production | Cane knives, cane mills | Beet sugar production | Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter |
Paper machines | Pulper drives | Cableways | Material ropeways, continuous ropeway |
Cement industry | Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers |
Company Profile
Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.
FAQ
1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).
2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.
3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher
4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
---|
Application: | Motor, Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Samples: |
US$ 368/Piece
1 Piece(Min.Order) | Order Sample R107 helical gearbox with 1:30 ratio for concrete
|
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Customization: |
Available
|
|
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Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by CX 2023-05-18
China Gphq Nmrv110/130 2.2kw Worm Speed Gearbox Motor Small Gearbox Price supplier
Product Description
NMRV worm gearbox motor
NMRV sequence worm equipment reducer:
Its structure,outline and installation dimensions as effectively as efficiency are exact same with that of
Europe an items,they are interchangeable,and the resources and machining procedure are sophisticated internationally.The merchandise is featured by:
one.Reduced noise and temperature rise.
2.Large bearing capacity,easy run and prolonged provider daily life.
3.ompact framework,samll quantity,mild bodyweight,beautiful form and easy to set up.
four.Can run repeatedly underneath server setting,and has a excellent trustworthiness.
GPHQ NMRV aluminum worm gearbox motor specifics:
Kind | GPHQ NMRV Worm Equipment Velocity Reducer /gearbox motor |
Design: | NMRV25/thirty/ 40/ fifty/ sixty three/ 75/ 90/110/one hundred thirty/150 |
Input Power: | .06KW,.09KW,.12KW,.18KW,.22KW,.25KW,.37KW,.55KW,.75KW,1.1KW,1.5KW,2.2KW,4KW,5.5KW,7.5KW ,11KW,15KW |
IEC Flange | 56B5,56B14,63B5,63B14,71B5,71B14,80B5,80B14,90B5,90B14,100B5, 100B14,112B5,112B14 132B5,160B5 |
Ratio | one: 7.5,10,fifteen,20,twenty five,thirty,forty,fifty,60,eighty,a hundred |
Material |
Housing: Die-Cast Aluminum Alloy for rv25-rv90 , die-forged forged iron for rv110 to rv150 |
Worm Gear-brass+cast iron | |
Worm-20CrMn Ti with carburizing and quenching, surface area harness is fifty six-62HRC | |
Shaft-chromium steel-45# | |
Color: | Blue/Silver Or other folks if quantity is large |
Packing: | Carton or plywood Case |
Ensure time : | one Calendar year apart from except Gentleman-produced destruction |
Usages: | Industrial Device: Foodstuff Things, Ceramics,CHEMICAL,Packing,Dyeing,Woodworking,Glass. |
shaft: | output reliable shaft or output hollow shaft |
FAQ
1, Q:what is actually your MOQ for ac gearbox motor ?
A: 1pc is ok for each sort electric gear box motor
2, Q: What about your warranty for your induction velocity reducer motor ?
A: 1 calendar year ,but apart from guy-created ruined
three, Q: which payment way you can take ?
A: TT, western union .
4, Q: how about your payment way ?
A: a hundred%payment in superior significantly less $5000 ,thirty% payment in sophisticated payment , 70% payment prior to sending in excess of $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood circumstance ,if dimension is modest ,we will pack with pallet for less 1 container
6, Q: What details must be provided, if I acquire electric powered helical geared motor from you ?
A: rated power, ratio or output pace,type ,voltage , mounting way , quantity , if much more is much better.
US $30-200 / Piece | |
5 Pieces (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Layout: | Right Angle |
Hardness: | Hardened Tooth Surface |
Step: | Single-Step |
Motor Power: | 0.09kw-15kw |
Voltage: | 380V ( Also Done as Your Need) |
###
Customization: |
Available
|
---|
###
Type | GPHQ NMRV Worm Gear Speed Reducer /gearbox motor |
Model: | NMRV25/30/ 40/ 50/ 63/ 75/ 90/110/130/150 |
Input Power: | 0.06KW,0.09KW,0.12KW,0.18KW,0.22KW,0.25KW,0.37KW,0.55KW,0.75KW,1.1KW,1.5KW,2.2KW,4KW,5.5KW,7.5KW ,11KW,15KW |
IEC Flange | 56B5,56B14,63B5,63B14,71B5,71B14,80B5,80B14,90B5,90B14,100B5, 100B14,112B5,112B14 132B5,160B5 |
Ratio | 1: 7.5,10,15,20,25,30,40,50,60,80,100 |
Material |
Housing: Die-Cast Aluminum Alloy for rv25-rv90 , die-cast cast iron for rv110 to rv150 |
Worm Gear-brass+cast iron | |
Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC | |
Shaft-chromium steel-45# | |
Color: | Blue/Silver Or others if quantity is big |
Packing: | Carton or plywood Case |
Guarantee time : | 1 Year except except Man-made destruction |
Usages: | Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing,Woodworking,Glass. |
shaft: | output solid shaft or output hollow shaft |
US $30-200 / Piece | |
5 Pieces (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Layout: | Right Angle |
Hardness: | Hardened Tooth Surface |
Step: | Single-Step |
Motor Power: | 0.09kw-15kw |
Voltage: | 380V ( Also Done as Your Need) |
###
Customization: |
Available
|
---|
###
Type | GPHQ NMRV Worm Gear Speed Reducer /gearbox motor |
Model: | NMRV25/30/ 40/ 50/ 63/ 75/ 90/110/130/150 |
Input Power: | 0.06KW,0.09KW,0.12KW,0.18KW,0.22KW,0.25KW,0.37KW,0.55KW,0.75KW,1.1KW,1.5KW,2.2KW,4KW,5.5KW,7.5KW ,11KW,15KW |
IEC Flange | 56B5,56B14,63B5,63B14,71B5,71B14,80B5,80B14,90B5,90B14,100B5, 100B14,112B5,112B14 132B5,160B5 |
Ratio | 1: 7.5,10,15,20,25,30,40,50,60,80,100 |
Material |
Housing: Die-Cast Aluminum Alloy for rv25-rv90 , die-cast cast iron for rv110 to rv150 |
Worm Gear-brass+cast iron | |
Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC | |
Shaft-chromium steel-45# | |
Color: | Blue/Silver Or others if quantity is big |
Packing: | Carton or plywood Case |
Guarantee time : | 1 Year except except Man-made destruction |
Usages: | Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing,Woodworking,Glass. |
shaft: | output solid shaft or output hollow shaft |
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by czh 2023-01-26
China Professional Chinese supplier Industrial Factory Mechanical Power Transmission RV Series Speed reduction gearbox with motor worm gearbox calculation
Guarantee: 1 year
Relevant Industries: Hotels, Garment Stores, Equipment Restore Shops, Foods & Beverage Manufacturing facility, Property Use, Retail, Building works , Vitality & Mining, Marketing Organization
Bodyweight (KG): 9.4 KG
Tailored help: OEM
Gearing Arrangement: Worm
Output Torque: 2.6-1195N.M
Enter Velocity: 1400r/min
Output Velocity: fourteen-280r/min
Color: Blue
Bearing: Do-it-yourself bearing/ CZPT bearing
Quality assure: 1 yr
Lubricant: Mineral/Synthetic
Materials: Aluminium
Oil seal: CZPT oil seal
IEC enter flange: 56B5/71B14/80B14/90B5
Packaging Particulars: 1 computer / carton,many cartons / wood pallet
Port: ZheJiang ,HangZhou
SMRV Series WORMGear Models Largeoutput torque Products Description Specialized efficiency and assortment reference
Motor electricity | Model | speed ratio | output velocity | output toruqe |
.25kw 1400rpm | RV075 | 60 | 24rpm | 68.0N.M |
RV075 | 80 | 18rpm | 80.0N.M | |
RV075 | 100 | 14rpm | 94.0N.M | |
.37kw 1400rpm | RV075 | 40 | 35rpm | 74.0N.M |
RV075 | 50 | 28rpm | 88.0N.M | |
RV075 | 60 | 24rpm | 97.0N.M | |
RV075 | 80 | 18rpm | 119.0N.M | |
RV075 | 100 | 14rpm | 139.0N.M | |
.55kw 1400rpm | RV075 | 25 | 56rpm | 76.0N.M |
RV075 | 30 | 47rpm | 87.0N.M | |
RV075 | 40 | 35rpm | 108.0N.M | |
RV075 | 50 | 28rpm | 128.0N.M | |
RV075 | 60 | 24rpm | 144.0N.M | |
RV075 | 80 | 18rpm | 177.0N.M | |
RV075 | 100 | 14rpm | 206.0N.M | |
.75kw 1400rpm | RV075 | 15 | 94rpm | 66.0N.M |
RV075 | 20 | 70rpm | 85.0N.M | |
RV075 | 25 | 56rpm | 101.0N.M | |
RV075 | 30 | 47rpm | 117.0N.M | |
RV075 | 40 | 35rpm | 147.0N.M | |
RV075 | 50 | 28rpm | 174.0N.M | |
RV075 | 60 | 24rpm | 196.0N.M | |
RV075 | 80 | 18rpm | 250.0N.M | |
one.1kw 1400rpm | RV075 | 10 | 140rpm | 66.0N.M |
RV075 | 15 | 94rpm | 95.0N.M | |
RV075 | 20 | 70rpm | 122.0N.M | |
RV075 | 25 | 56rpm | 148.0N.M | |
RV075 | 30 | 47rpm | 171.0N.M | |
RV075 | 40 | 35rpm | 216.0N.M | |
RV075 | 50 | 28rpm | 263.0N.M | |
RV075 | 60 | 24rpm | 297.0N.M | |
one.5kw 1400rpm | RV075 | 7.5 | 186rpm | 68.0N.M |
RV075 | 10 | 140rpm | 89.0N.M | |
RV075 | 15 | 94rpm | 129.0N.M | |
RV075 | 20 | 70rpm | 166.0N.M | |
RV075 | 25 | 56rpm | 202.0N.M | |
RV075 | 30 | 47rpm | 233.0N.M | |
RV075 | 40 | 35rpm | 299.0N.M | |
two.2kw 1400rpm | RV075 | 7.five | 186rpm | 99.0N.M |
RV075 | 10 | 140rpm | 131.0N.M | |
RV075 | 15 | 94rpm | 189.0N.M | |
RV075 | 20 | 70rpm | 249.0N.M | |
RV075 | 25 | 56rpm | 304.0N.M | |
RV075 | 30 | 47rpm | 247.0N.M | |
three.0kw 1400rpm | RV075 | 7.five | 186rpm | 135.0N.M |
RV075 | 10 | 140rpm | 178.0N.M | |
RV075 | 15 | 94rpm | 258.0N.M | |
4.0kw 1400rpm | RV075 | 7.five | 186rpm | 180.0N.M |
RV075 | 10 | 140rpm | 237.0N.M |
Solution identify | RV075 worm equipment pace reducer/worm gearbox |
Ratio | 7.5,10,15,20,25,thirty,forty,50,sixty,80,100 |
Power | 0.25~4. KW |
Coloration | Blue/Silver/Black or on Ask for |
Bodyweight | 9 Kg |
Content | Housing : Aluminum alloy |
The equipment is produced of carburized 20CrMnTi with good wear resistance and no noise | |
The wormwheel is Wheelhub forged iron QT500 and bronze ZQSn10-one | |
The wormshaft:steel 20Cr with a carburized surface area and hardness of HRC60 | |
Single unit input variations | SMRV : fitted for motor flanged coupling |
SMRV-E : motor flanged coupling with worm extension shaft | |
SRV : with enter shaft | |
SRV-E : with double extension worm shaft | |
Suited motor pole | 2pole,4pole,6pole |
Inch dimension | Available |
Personalized customization | Available |
Further services | OEM |
High quality Assurance | 1 yr |
Features | High precision, stable transmission and huge output torque.Also meens large quality, prolonged support daily life. |
There are several cooling fins to realize quick warmth dissipation | |
Suitable for omni-directional installation | |
Can be effortlessly mounted with numerous equipment like torque arms, diverse types of flanges, shafts and so on | |
Good rust resistance |
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by czh
in Oujda Morocco sales price shop near me near me shop factory supplier Spiral Bevel Gearbox for Excavator Parts Post Hole Digger manufacturer best Cost Custom Cheap wholesaler
Keeping in mind that excellent support is the key to cooperating with customers, we attempt to meet higher high quality standards, offer competitive rates and make certain prompt delivery. EPG was awarded with “famous item of Zhejiang Province” and “renowned brand name of Zhejiang Province”. Hangzhou EPG Co.,Ltd. , was founded in November, 1997. With its 5 wholly owned subsidiaries. Standard Data
Portion Title | Excavator EPT |
Operate | for Excavator |
Problem | EPT,EPTble |
Coloration | Standrad |
Packgae | StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd Carton Box |
Warranty | one calendar year |
Placeof Origin | EPTzghou,china |
Shipment | by sea, by air,express and require |
We can offer these products and types :
1. CAT Series :
Excavator variety | EPT pump amount | Rotary motor | Vacation motor |
E60 | A10V40 | ||
E70B | A10V43 | EX60-1HM/SG571 | MSF45/GM08 |
E80 | K3SP36C | ||
E120B/E120 | VRD63 | SG04 | |
E180 | SPK10-10 | ||
E200B(Outdated) | SPK10-ten | SG08 | E200BXM |
E240 | SPK10-10 | MX150/M5X130 | GM35VL |
E240-8 | SPV10-10 | ||
E300B | A8V5717 | M2X150 | |
E312/E312B | K3V63 | SG04 | E312XM |
E312C | SBS80 | SG04 | E312CXM |
E200B(NEW) | AP12 | SG08 | |
E320/E320V2 | AP12 | M2X120 | MCB172 |
E320B | A8V5717/AP12 | M2X120 | MCB172 |
E320C | SBS120 | M5X130 | MCB172 |
E325/325B | A8V5717 | M2X150/a hundred and seventy | |
E330B/E330 | A8V0160 | M2X150/one hundred seventy | MCB172 |
E330C | A8V5710 | M5X180 | DNB50 |
E307/308 | A10V43/AP2D36 | MSD-44P-21-fourteen | GM09 |
E450 | K3V180DTH | ||
E323D | SBS140 | ||
E336D | M5X180 |
two. KOMATSU/Laptop Series
Excavator sort | EPT pump number | Rotary motor | Travel motor |
PC25/30 | A10V17 | ||
PC40 | A10V21/AP2D21 | GM06 | |
PC45/fifty five | A10V28 | ||
PC60-3/five | HPV35 | GM08 | |
PC60-six | HPV35 | ||
PC60-7 | HPV75 | GM09 | |
PC100-3/five | HPV55 | ||
PC120-three | HPV55 | GM17 | |
PC120-5 | HPV55 | GM17 | |
PC120-6 | HPV95 | M2X63 | GM18 |
PC200-1/2 | KPV90 | KMF90 | |
PC200-3/five | HPV90 | ||
PC200-6/seven | HPV95 | ||
PC300-one | KPV90 | ||
PC300-3/five | HPV160 | ||
PC300-six | HPV132 | ||
PC360-seven | HPV175 | ||
PC450 | HPV189 | ||
PC130-7 | GM18 |
3. KOBELCO(SK) Sequence :
Excavator sort | EPT pump variety | Rotary motor | Generate motor |
SK03 | NVK45 | ||
SK07-N2 | K3V112 | MX150 | SK220-3XM |
SK07-1/two | NV90/111 | M2X150/MX150 | |
SK09 | NV270/137 | ||
SK60 | AP2D36/A10V43/NVK45/AP2D25 | ||
SK60-one | A10V43 | ||
SK60-2/3 | AP2D36/A10V43 | SG571 | GM07 |
SK60-five | AP2D36/A10V43/NVK45 | SG571 | |
SK60-seven | K3SP36C | SG02 | |
SK100-3 | K3V63 | M2X63 | |
SK100-5 | K3V63BDT | ||
SK115 | K3V63 | ||
SK120-three | K3V63 | M2X63 | |
SK120-5/six | K3V63BDT | SG02 | GM18 |
SK200 | K3V112 | ||
SK200-1/2/3/8 | K3V112 | M2X150 | |
SK200-5/six | K3V112BDT | M2X120 | |
SK200-6E | K3V112 | M5X130 | |
SK200-7 | K3V112 | M2X120/M5X130 | |
SK230-six | K3V112 | M2X146/SG08 | |
SK300 | K3V180 | M2X210 | |
SK300-2 | K3V140 | ||
SK310-400 | K3V180 | ||
SK350-eight | K5V140 | M5X180 | |
SK320-6 | K3V112(Regulator with Battery valve) | ||
SK260-eight | K3V112 | ||
SK75 | PVB-3B-60 | ||
SK135 | K5V80 | SG04 | |
SK55 | A10V28 |
Very hot SALE Goods :
The Relevant Brands We Can Provide :
EPT amp Shipping and delivery :
EPT Particulars : Carton, StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd export bins
Port : EPTngpu,HangEPT
EPT Time : Delivered in 2-3 daEPTafter payment
Shipment : by sea,by air,specific or needed
in Ibague Colombia sales price shop near me near me shop factory supplier Reduction Gearbox Price and Gearbox manufacturer best Cost Custom Cheap wholesaler
Our firm pays distinct focus to customers’ requirements, listening to the distinct requirements of every single customer and guaranteeing whole gratification. we have attained the have faith in of customers throughout the world. Ever-Energy Group CO., LTD. IS Specialist IN Generating ALL Types OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Equipment Speed REDUCERS, PARALLEL SHAFT HELICAL Equipment REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Equipment REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Vehicle GEARBOXES, PTO Travel SHAFTS, Specific REDUCER & Associated Equipment Components AND OTHER Related Products, SPROCKETS, HYDRAULIC Method, VACCUM PUMPS, FLUID COUPLING, Equipment RACKS, CHAINS, TIMING PULLEYS, UDL Pace VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Equipment PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Low BACKLASH WORM REDUCERS AND SO ON. Reduction EPTT value and EPTT
Superiority
one) Small quantity
two) Massive EPTT torque
3) EPT effectiveness
4) Reduced intake
ZLYJ EPTT sequence are EPTT gadgets, which are EPTTly made for solitary-screw extruEPTTwith higher precision, hard EPT surface, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050.one-1999, all ZLYJ EPTTes are created accordingly.
Major Characteristics:
1. The content of EPT is the higher power alloy steel, it is made by carburizing, quenching (and other warmth remedy), gringding procedure at last. The EPT is in substantial precison ( 6 quality ) and large hardness ( reaches EPTC54-62). In addition to, it functions minimal sounds when working.
two. It is made up of large bearing capability thrust, which is performed reliable and can withstand more substantial aXiHu (West EPT) Dis.al thrust.
3. All the things are handled by pressured lubrication and cooling technique other than really few little specification goods.
4. ZLYJ series EPTT is adopted by six-aspect processing box. Its typical installation is horizontal, but can also be changed to vertical installation according to customer’s requirment.
5. Performance EPTT, minimal noise, EPTT operaton time.
Principal parameters :
Variety | Spec | Input EPTT(kw) | N( EPTTr) | N(output) | Output Torque | Permitted aXiHu (West EPT) Dis.al thrust of output shaft(KN) | Screw Diameter | Length-diameter ratio |
(N@m) | ||||||||
ZLYJ | 112-8 | 5.five | 800 | one hundred | 525 | 35 | Oslash35 | 25:01:00 |
133-8 | 8 | 800 | a hundred | 764 | 39 | Oslash50 | 25:01:00 | |
146-ten | 11 | one thousand | one hundred | 1050 | 54 | Oslash55 | twenty five:01:00 | |
173-10 | eighteen.5 | 900 | ninety | 1962 | 110 | Oslash65 | 25:01:00 | |
200-12.five | thirty | 1000 | eighty | 3581 | a hundred and fifty five | Oslash75 | 25:01:00 | |
225-12.5 | 45 | 1000 | eighty | 5371 | one hundred eighty | Oslash90 | 25:01:00 | |
250-16 | 55 | 1120 | 70 | 7503 | 192 | Oslash105 | twenty five:01:00 | |
280-16 | seventy five | 960 | sixty | 7643 | 258 | Oslash110 | 25:01:00 | |
315-16 | eighty five | 960 | 60 | 13528 | 287 | Oslash120 | 25:01:00 | |
330-16 | a hundred and ten | 960 | 60 | 17507 | 360 | Oslash135 | twenty five:01:00 | |
375-16 | 132 | 960 | 60 | 21008 | 390 | Oslash150 | 25:01:00 | |
395-16 | 185 | 960 | sixty | 29442 | 400 | Oslash160 | 25:01:00 | |
420-16 | one hundred sixty | 960 | 60 | 31831 | 430 | Oslash160 | 25:01:00 | |
420-sixteen | 220 | 960 | 60 | 31831 | 430 | Oslash170 | twenty five:01:00 | |
450-20 | 213 | a thousand | sixty | 40640 | 500 | Oslash160/ Oslash170 | 25:01:00 | |
560-17 | 540 | one thousand | fifty | 84034 | seven hundred | Oslash200 | twenty five:01:00 | |
630-10 | 540 | a thousand | fifty | 15712 | 770 | Oslash250 | 25:01:00 |
Our edge :
A gt EPTT time encounter and historical past
B gt EPTT time nitriding treatment method and heating treatment method by itself
C gtEPTd Fanuk series CNC pc-managed milling EPTTs
D gtdepth gap drilling EPTT in 18meters length, which make certain the straigtnss of barrel within.
E gt CAD drawing confirmation ahead of begin producing
F gt Prompt after sale service
G gtLand owner and registration capital twenty five, 000, 000RMB
Our company :
EPTT EPTT plastic EPTTry co.,ltd is located in HangEPT HangEPT metropolis with brand of
PYM(Former HangEPT XiHu (West EPT) Dis. EPTT screw co.ltd since 1988).
The company is EPTTized in making screw barrel, EPTT zlyj sequence, t die, filter and extruder
EPTT. It has turn into a single of the greatest provider of principal areas in HangEPT
town which is the basement of plastic EPTTs.
FRQ:
1.Q:What are we?
A:We are manufacturing unit, with license of EPTT and export merchandise by ourself.
2.Q:How to get to us?
A:The nearest airport is HangEPT airport, and the nearest practice station is HangEPT station.
three.Far more particulars of our products ,pls come to feel free to contact us,many thanks so significantly!
Welcome any of your inquiry about the merchandise you are interested in and significantly
enjoy any comments or ideas.
Welcome to make contact with us for a lot more depth data and inquiry.
Make sure you leave a concept or inquiry under.
We will reply within 24 several hours*7days*12monthes. Thanks for your cooperation !
in Hamburg Germany sales price shop near me near me shop factory supplier Zd Servo Motor 25r M 3kw 100c Bx Rvc Series Collaborative Robot High Precision Cycloidal Gearbox manufacturer best Cost Custom Cheap wholesaler
We also can layout and make non-regular products to satisfy customers’ particular needs. The substantial specific CNC products, such as Sluggish-feeding wire-lower equipment, jig grinding equipment and electric powered discharge machine, guarantees the leading quality precision of mould processing, with the high productive and environmental protection acid rolling line being the biggest raw substance changing equipment in the discipline in china The wildly use of automatic milling equipment, higher-speed computerized feeding punch, high speed automatic rolling and assembling machine assures the substantial quality and efficiency of factors and chain producing. Our principal items are Needle Roller bearings, Cylindrical Roller Bearings, Rod conclude Bearings, Spherical plain bearings, Track roller Bearings for Guideway, Roller Bearings, Mix Bearings for forklifts, H2o Pump Bearings, SNR Car Bearings and all sorts of Spherical Bearings. ZD Servo EPT 25r/m 3KW 100C BX RVC Collection Collaborative Robot EPT EPT Cycloidal EPTT
Solution Description
RVC series is a hollow variety sequence, from 10C BX to 200C BX, a overall of 5 versions reduction ratio from 27 to 36.seventy five. EPT Cycloidal EPTT are widely utilized in robotic arms, ATC, health-related EPTTry and AGV EPTs,and so forth.
The primary functions of EPT Cycloidal EPTT:
1. EPT precision: backlash accuracy is less than one arc.min, comprehensive EPTT precision is much less than one arc.min, and rotation repeatability is less than twenty seconds.
2. Good rigidity and tiny backlash can defeat the jitter when the large inertia mechanism commences and stops. It has powerful impact resistance, strong anti-interference potential, and can face up to impact five times the rated torque.
three. Small backlash, steady rotation. Be ready to start off and quit at any position of 360 levels. Quick response, modest hysteresis, and right inHangEPT.
four. FleXiHu (West EPT) Dis.ble application, diverse EPTT and installation techniques.
How to Read through:
100C BX 81 RVC A B ( )
a b c d e f g
a | Body Size | 100C = 250mm |
b | Collection code: BX | EPT Cycloidal EPTT series |
c | Reduction Ratio | Without having shaft and with no flange: 36.75 |
d | Type Code of EPTT | RVE: Principal shaft bulit-in sort RVC: Hollow sort REA: RVE kind wiith flange |
e | Enter shaft sort | A: StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd kind A (See drawings and table below) B: StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd sort B (See drawings and table underneath) Z: EPT ordering variety W: None. TB: For RVC serices (Enter with synchronous pulley) |
f | Strategy of Mounting | B: Mounted by bolt (output shaft) P: Mounted by bolt and locating pines with each other (output shaft) |
g | Diameter of motor shaft |
Spesifications
Proportions(Device: mm):
Output Speed | 5r/m | 15r/m | 25r/m | 30r/m | MaXiHu (West EPT) Dis.mum Allowable Output Pace r/min |
|||||
Output Torque N.m | Input EPTT KW | Output Torque N.m | Input EPTT KW |
Effiency % | Output Torque N.m | Input EPTT KW | Output Torque N.m | Enter EPTT KW |
||
100C BX | 1490 | one | 980 | two | 78 | 894 | 3 | 819 | 3.3 | 40 |
Be aware: The rated torque is the output torque when the output velocity is 18 r/min.
The enter EPTT have had the efficiency of the EPTT regarded.
Thorough Photos
RVC Series Structure
1. EPT Cycloidal EPT
2. Output Flange
three. Needle Tooth Sheel
four. Pin EPT
five. Major EPTT
6. Supporting Flange
seven. Crankshaft
8. Planetary EPT
9. CEPTTr EPT
10. EPT of Lower Pace
Major inner parts
Crankshaft
1. It is linked with the spur EPTs to kind the input portion of the next stage reduction of the EPTT
2. The crankshaft does eccentric motion
3. EPTTorted grinding wheel stick to-up precision grinding, EPTTed measuring cEPTTr detects the accuracy of parts
EPT Cycloidal EPT
one.EPT with EPTTed precision EPT grinding EPTT
two. EPTed to the eccentric portion of the crankshaft
Needle Tooth Shell
A single-time clamping to complete fantastic grinding
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Shipping and delivery
Our Companies
one.Servicing time amp Warranty: one calendar year following leaving factory.
2.Other provider: IncXiHu (West EPT) Dis.Hu (West EPT) Dis. modeling selection XiHu (West EPT) Dis.Hu (West EPT) Dis., set up XiHu (West EPT) Dis.Hu (West EPT) Dis., and issue taking pictures XiHu (West EPT) Dis.Hu (West EPT) Dis., and many others.
FAQ
Q: What’re your major goods?
A: We at present make Brushed DC EPTs, Brushed DC EPT EPTs, Planetary DC EPT EPTs, Brushless DC EPTs, AC EPTs, EPT EPT Planetary EPTT and EPT Cycloidal EPTT and so forth.. You can check the specifications for previously mentioned motors on our site and you can e mail us to advise needed motors per your specification way too.
Q: How to choose a suited motor or EPTT?
A:If you have motor photos or drawings to display us, or you have detailed requirements, these kinds of as, voltage, pace, torque, motor dimension, operating method of the motor, needed lifetime and noise level and so forth, you should do not be reluctant to enable us know, then we can suggest suitable motor for every your request appropriately.
Q: Do you have a EPT provider for your stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd motors or EPTTes?
A: Sure, we can customise for each your ask for for the voltage, speed, torque and shaft measurement/condition. If you need further wires/cables soldered on the terminal or need to have to include connectors, or capacitors or EMC we can make it as well.
Q: Do you have an person design and style service for motors?
A: Yes, we would like to layout motors individually for our clients, but some kind of molds are necessory to be deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ped which might need precise EPT and design and style charging.
Q: What is your lead time?
A: EPTTly sEPTing, our typical stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd item will want 15-30days, a little bit EPTTer for EPT goods. But we are extremely fleXiHu (West EPT) Dis.ble on the lead time, it will count on the distinct orders.
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we are confident to offer our clients adaptable and diversified providers. With comprehensive requirments, we can also build your special created solution. The substantial specific CNC gear, such as Slow-feeding wire-lower device, jig grinding equipment and electrical discharge equipment, makes certain the best good quality precision of mould processing, with the high efficient and environmental defense acid rolling line being the biggest raw materials changing products in the area in china The wildly use of computerized milling device, substantial-velocity computerized feeding punch, substantial pace automated rolling and assembling machine guarantees the high good quality and effectiveness of factors and chain generating. one) EPT: 42CrMo, 20CrMnMo, 20Cr2Ni4, 35CrMo, 20CrMnTi and
Other substantial intensity alloy steel
2) Tooth flank carburization and nitrification, with rigidity of EPTC58-sixty two
3) EPT precision: Quality V
four)Exact measurement and area finishes are offered
five)EPT dense alloy or other components is also offered
6)buyer drawing and samples are welcome
Emblem: BaoXiHu (West EPT) Dis.n
Bundle: EPT EPTy EPTT
Output: 270PCS for each thirty day period
HS Code: 84839000
Note: For EPTT purchase, make sure you create and offer drawing sample
http://baoXiHu (West EPT) Dis.ncz.com/