China Hot selling Manufacturer Price Customized Metal Bevel Spur Differential Steering Spline Plastic Nylon Stainless Steel Gear Small Worm Gear worm gear motor

Product Description

Manufacturer Price Customized Metal Bevel Spur Differential Steering Spline Plastic
Nylon Stainless Steel Gear Small Worm Gear

Material  1) Aluminum: AL 6061-T6, 6063, 7075-T etc.
 2) Stainless steel: 303, 304, 316L, 17-4(SUS630) etc.
 3) Steel: 4140, Q235, Q345B, 20#, 45# etc.
 4) Titanium: TA1, TA2/GR2, TA4/GR5, TC4, TC18 etc.
 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
 6) Copper, Bronze, Magnesium alloy, Delrin, POM, Acrylic, PC, etc.
Finsh  Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish.
 Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing.
 Electroplating chromium, Electrophoresis, QPQ(Quench-Polish-Quench).
 Electro Polishing, Chrome Plating, Knurl, Laser etch Logo, etc.
Main Equipment  CNC machining center(Milling), CNC Lathe, Grinding machine.
 Cylindrical grinder machine, Drilling machine, Laser cutting machine, etc.
Drawing format  STEP, STP, GIS, CAD, PDF, DWG, DXF etc or samples.
Tolerance  +/-0.01mm ~ +/-0.05mm
Surface roughness  Ra 0.1~3.2
Inspection  Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier, CMM.
 Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.
Capacity  CNC turning work range: φ0.5mm-φ150mm*300mm.
 CNC milling work range: 510mm*1571mm*500mm.

About Runsom
    Runsom, a company specializing in rapid prototyping and manufacturing, has decades of experience in
CNC machining, 3D printing, injection molding, sheet metal fabrication, and die casting. Our engineering
team with extensive knowledge and experience utilizes the latest prototyping technologies and top-notch
machining equipment to provide comprehensive services to satisfy global customers’ requirements,
timescales, and specific needs. We are able to take your concepts or designs to reality production in just
days with our advanced machining technologies, extensive manufacturing experience, and a wealth of
premium materials.

Our Mission
   Runsom Precision was established to give support to companies in the industries fields who continually
need to reduce their costs and meet tight deadlines. Our purpose is to ensure customer satisfaction by
providing first-class project management control and problem-free products.

                                                                                               Get a Quote

Q1: What’s kinds of information you need for quote?
A1: Kindly please provide the 2D/3D drawings (PDF/DWG/DXF/IGS/STP/SLDPRT/etc) and advise material
, finish, quantity for quoting.

Q2: What is your MOQ?
A2: MOQ depends on our client’s needs, besides, we welcome trial order before mass-production.

Q3: What is the lead time?
A3: Depending on your specific project and quantity.

Q4: Available for customized design drawings?
A4: Yes, please send the technical drawings to us. It’s better if you can send both 2D and 3D drawings if
you have.

Q5: If the parts we purchase from your company are not good, what can we do?
A5: Please feel free to contact us after you got the products. Kindly send us some photos, we will
feedback to our engineers and QC departments and solve the problems ASAP.

Q6: Are you a manufacturer or trading company?
A6: We are a manufacturer, we are located in HangZhou, China.

Q7: Will my drawings be safe after sending to you?
A7: Yes, we will keep them well and not release to third party without your permission.

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Auto,Motorcycle,Aviation,Electonic,Medical,Home
Hardness: According to The Drawing
Gear Position: According to The Drawing
Manufacturing Method: Machining,Milling,Turning,5axis,etc
Toothed Portion Shape: Custom
Material: Aluminum,Steel,Brass,Hardware,etc
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

worm gear

What lubrication is required for a worm gear?

The lubrication requirements for a worm gear system are crucial to ensure smooth operation, reduce friction, prevent wear, and extend the lifespan of the gears. The specific lubrication needed may vary depending on factors such as the application, operating conditions, gear materials, and manufacturer recommendations. Here are some key considerations regarding lubrication for a worm gear:

  • Lubricant selection: Choose a lubricant specifically designed for gear applications, taking into account factors such as load, speed, temperature, and environment. Common lubricant types for worm gears include mineral oils, synthetic oils, and greases. Consult the gear manufacturer’s recommendations or industry standards to determine the appropriate lubricant type and viscosity grade.
  • Viscosity: The lubricant viscosity is critical for effective lubrication. The viscosity should be selected based on the operating conditions and gear design parameters. Higher loads and slower speeds typically require higher viscosity lubricants to ensure sufficient film thickness and protection. Conversely, lower viscosity lubricants may be suitable for lighter loads and higher speeds to minimize power losses.
  • Lubrication method: The lubrication method can vary depending on the gear system design. Some worm gears have oil sumps or reservoirs that allow for oil bath lubrication, where the gears are partially submerged in a lubricant pool. Other systems may require periodic oil application or greasing. Follow the gear manufacturer’s guidelines for the appropriate lubrication method, frequency, and quantity.
  • Temperature considerations: Worm gear systems may encounter a wide range of temperatures during operation. Ensure that the selected lubricant can withstand the anticipated temperature extremes without significant degradation or viscosity changes. Extreme temperatures may require specialized high-temperature or low-temperature lubricants to maintain proper lubrication performance.
  • Maintenance and monitoring: Regular maintenance and monitoring of the lubrication are essential for optimal gear performance. Periodically inspect the lubricant condition, including its cleanliness, viscosity, and contamination levels. Monitor operating temperatures and perform oil analysis if necessary. Replace the lubricant at recommended intervals or if signs of degradation or contamination are observed.

It’s important to note that the lubrication requirements may vary for different worm gear applications, such as automotive, industrial machinery, or marine systems. Additionally, environmental factors such as dust, moisture, or chemical exposure should be considered when selecting a lubricant and establishing a lubrication maintenance plan.

Always refer to the gear manufacturer’s recommendations and guidelines for the specific lubrication requirements of your worm gear system. Adhering to proper lubrication practices helps ensure smooth and reliable operation, minimizes wear, and maximizes the gear system’s longevity.

worm gear

How do you ensure proper alignment when connecting a worm gear?

Ensuring proper alignment when connecting a worm gear is crucial for the smooth and efficient operation of the gear system. Here’s a detailed explanation of the steps involved in achieving proper alignment:

  1. Pre-alignment preparation: Before connecting the worm gear, it is essential to prepare the components for alignment. This includes cleaning the mating surfaces of the gear and shaft, removing any debris or contaminants, and inspecting for any signs of damage or wear that could affect the alignment process.
  2. Measurement and analysis: Accurate measurement and analysis of the gear and shaft alignment are essential for achieving proper alignment. This typically involves using precision alignment tools such as dial indicators, laser alignment systems, or optical alignment instruments. These tools help measure the relative positions and angles of the gear and shaft and identify any misalignment.
  3. Adjustment of mounting surfaces: Based on the measurement results, adjustments may be required to align the mounting surfaces of the gear and shaft. This can involve shimming or machining the mounting surfaces to achieve the desired alignment. Care should be taken to ensure that the adjustments are made evenly and symmetrically to maintain the integrity of the gear system.
  4. Alignment correction: Once the mounting surfaces are prepared, the gear and shaft can be connected. During this process, it is important to carefully align the gear and shaft to minimize misalignment. This can be done by observing the alignment readings and making incremental adjustments as necessary. The specific adjustment method may vary depending on the type of coupling used to connect the gear and shaft (e.g., keyway, spline, or flange coupling).
  5. Verification and final adjustment: After connecting the gear and shaft, it is crucial to verify the alignment once again. This involves re-measuring the alignment using the alignment tools to ensure that the desired alignment specifications have been achieved. If any deviations are detected, final adjustments can be made to fine-tune the alignment until the desired readings are obtained.
  6. Secure fastening: Once the proper alignment is achieved, the gear and shaft should be securely fastened using appropriate fasteners and tightening procedures. It is important to follow the manufacturer’s recommendations for torque values and tightening sequences to ensure proper clamping force and prevent any loosening or slippage.

It is worth noting that the alignment process may vary depending on the specific gear system, coupling type, and alignment tools available. Additionally, it is important to refer to the manufacturer’s guidelines and specifications for the particular gear and coupling being used, as they may provide specific instructions or requirements for alignment.

Proper alignment should not be considered a one-time task but an ongoing maintenance practice. Regular inspections and realignment checks should be performed periodically or whenever there are indications of misalignment, such as abnormal noise, vibration, or accelerated wear. By ensuring proper alignment during the initial connection and maintaining it throughout the gear’s operational life, the gear system can operate optimally, minimize wear, and extend its service life.

worm gear

What are the applications of a worm gear?

A worm gear is a type of gear mechanism that consists of a threaded worm and a mating gear, known as the worm wheel or worm gear. It is widely used in various applications where a high gear ratio and compact size are required. Here are some specific applications of worm gears:

  1. Elevators and Lifts: Worm gears are extensively used in elevator and lift systems. They provide the necessary gear reduction to lift heavy loads while maintaining smooth and controlled vertical movement.
  2. Steering Systems: Worm gears are commonly found in automotive steering systems. They convert the rotational motion of the steering wheel into the linear motion required to turn the vehicle’s wheels.
  3. Conveyors: Worm gears are employed in conveyor systems, particularly for applications that require moving materials at an inclined angle. They offer the necessary torque and control for efficient material handling.
  4. Machine Tools: Worm gears are used in machine tools such as milling machines, lathes, and grinders. They enable precise control over the machine’s speed and feed rate, resulting in accurate machining operations.
  5. Packaging Equipment: Worm gears are utilized in packaging machinery to drive various components such as conveyor belts, rotary tables, and filling mechanisms. They ensure synchronized and efficient packaging processes.
  6. Rotary Actuators: Worm gears find applications in rotary actuators, which are used in robotics, industrial automation, and valve control. They provide precise positioning and torque output for rotational movements.
  7. Textile Machinery: Worm gears are employed in textile machinery for applications like yarn winding, loom mechanisms, and fabric tensioning. They ensure smooth and controlled movement of threads and fabrics.
  8. Raising and Lowering Mechanisms: Worm gears are used in raising and lowering mechanisms, such as those found in stage platforms, scissor lifts, and adjustable workbenches. They enable controlled vertical movement with high load capacity.

These are just a few examples of the applications of worm gears. Their unique characteristics, including high gear reduction ratios, compact size, and self-locking capabilities, make them suitable for a wide range of industries and mechanical systems.

China Hot selling Manufacturer Price Customized Metal Bevel Spur Differential Steering Spline Plastic Nylon Stainless Steel Gear Small Worm Gear worm gear motorChina Hot selling Manufacturer Price Customized Metal Bevel Spur Differential Steering Spline Plastic Nylon Stainless Steel Gear Small Worm Gear worm gear motor
editor by CX 2023-09-15